How to Produce Denim Jacket Step by Step Process
Process Breakdown of Denim Jacket
Check List of Pre-production Activities
Innovation /PPA
SEWING Process M/C SMV %
- Form HD Mid TNL Inc Rawedge Fold 2NDL(Folder) 0.90 0 .55%
- Elasticated At Waist Gaitor Lin PSn 2NDL (Sharing Device Use ) 0.90 0.55%
- Binding At Lin Mesh Pkt Psn FL (Folder) 0.25 0.15%
- Att Fac To Lin Fr Opng Psn LA(Folder)\ 1.20 0.73%
- Form H/loop LA(Folder) 0.10 0.06%
- Form Ventiliation Welt Inc Zipper Attac LA(Folder) 1.00 0.61%
- Att SB To Waist Gaitor Si Box 8 Nos 3 Moe SB Use 1.60 0.97%
- Form HD Top TNL Inc: Att Process Dev 0.40 0.24%
- Att Snow Cuffs Lin To Snow Cuffs Rib Without Close Process Dev 1.40 0.85%
Special Sewing Machine Innovation M/C SMV %
- Form HD Visor PF (Pattern Forma) 0.30 0.18%
- Att Kcx-3 To HD Top PSn Zoje,BOK 0.65 0.39%
- Att Welt Fac To H/Pkt Psn & Stt BIG CY MC 1.30 0.79%
- Rolling At H/pkt Mouth Psn BIG CY MC 0.70 0.42%
- Att Welt Fac To SLV/Pkt Psn & Stt BIG CY MC 0.65 0.39%
- Moving At SLV/pkt Mouth Psn BIG CY MC 0.30 0.18%
- Form Waist Gaitor Si Box Zoje/ Bok 0.90 0.55%
- Knotch At Lin Chest Pkt Psn Cutting 0.25 0.15%
- PPA Att Hidden Fac To Lin C/Pkt EMB /Zoje/Bok 0.30 0.18%
- Att Buyer LBL To Bk Lin Upr Psn I CY MC 0.40 0.24%
- Quilting At Fr Lin (6 Nos ) EMB/Zoje 0.90 0.55%
- Quilting At Bk Si Lin (6 Nos ) EMB/Zoje 0.90 0.55%
- Quilting At SLV Mid Lin (4 Nos ) EMB/Zoje 0.80 0.48%
- Quilting At SLV Si Lin (4 Nos ) EMB/Zoje 0.80 0.48%
- Form S/Fly Upr Part PF,Zoje, BOK 0.50 0.30%
- Form S/Fly Lwr Part PF, Zoje, BOK 0.60 0.36%
- Att Buyer Logo To S/Fly Upr Part HT 0.30 0.18%
- Att Buyer Logo To Fr Upr SL HT 0.30 0.18%
- Tack At H/Pkt,SLV Pkt C/Pkt Zip 2 Si CY MC 0.30 0.18%
- Form Cuffs Adj Tab BOK, PF, BIG CY MC 0.70 0.42%
- Stt At Cuffs Adj Tab Edge Psn CY MC 0.80 0.48%
- Att Velcro Hook & Pile To Cuffs Psn CY MC 1.00 0.61%
- Att KCX-3 To Cuffs Inr Fac PF 0.60 0.36%
- Att Buyer Logo To SLV SL HT 0.40 0.24%
- Knotch At Lin Chest Pkt Psn Cutting 0.30 0.18%
- Form Waist Gaitor BTN Loop PF 0.50 0.30%
- Elastic At HD Top & BTM Fac(06 Nos) Air-based Tools. 1.20 0.73%
- Flexible At HD Mid SL Air-based Tools. 0.25 0.15%
TOTAL 16.90 9.36%
DENIM JACKET BREAKDOWN SHEET
PARTS NO OPERATION DESCRIPTION MC.TYPE SMV
LBL 1 TACK & ATT ALL LBL SI SEAM PSN LA 0.50
LBL 2 ATT BUYER LBL TO BK LIN BY STT LA 0.40
LBL 3 ATT SIZE LBL & H/LOOP TO LIN NECK PSN LA 0.30
LBL 4 ATT LOCK LOGO LBL TO FR LIN CY/M 0.20
LBL 5 ATT BUYER LOGO LBL TO FR SL H/T 0.40
LBL 6 ATT DRY LBL TO FR SI SL H/T 0.30
2.10
HD 7 FORM HD MD STPR BOX BY 2 SI TACK INC HD MID SL LA 0.45
HD 8 HD MID STOPER LOOP SET INC: INSERT LA 0.20
HD 9 FORM HD MD STRG PULL LOOP INC FAC TACK 5/8" 2NDL 0.20
HD 10 INSERT & TACK HD MID-STRING PULL LOOP LA 0.20
HD 11 HD SL 3 PART JOIN 1/8" KM 0.80
HD 12 HD LIN 3 PART JOIN LA 0.80
HD 13 ATT KCX TO HD LIN BTM FAC 1" 1/8" 2NDL 0.35
HD 14 FORM HD TOP TNL INC: STRING LOOP TACK LA500 0.60
HD 15 ATT HD TNL TO HD LIN TOP FAC LA500 0.30
HD 16 ATT ZIP TO HD LIN BTM PSN LA500 0.30
HD 17 ATT FAC TO HD LIN BTM PSN LA500 0.40
HD 18 ATT FAC TO HD LIN TOP PSN LA500 0.50
HD 19 TACK & ATT HD VISOR AT HD BTM FAC LA500 0.40
HD 20 ATT KCX TO HD TOP SI FAC INC: CLOSE LA500 0.65
HD 21 HD TOP FAC 3 PART JOIN LA500 0.30
HD 22 ROLLING AT HD TOP TNL FAC LA500 0.30
HD 23 STT AT HD SL 3 PART J/PSN LA 0.75
HD 24 SL LIN JOIN AT HD AROUND PSN 1/8" KM 1.10
HD 25 INSERT & ATT HD TOP TNL STOPER LOOP LA 0.40
HD 26 STT AT HD AROUND EGDE PSN LA 1.10
HD 27 T/OVER AT COMP HD INC: P/OUT HW 0.50
HD 28 SL LIN JOIN AT HD MID-PSN BY 2 LOOP TACK 1/8" KM 0.40
HD 29 ATT TNL TO HD SL MID PSN LA500 0.95
HD 30 HD TOP ROLLING LA500 0.90
HD 31 HD BTM ROLLING LA500 0.50
HD 32 HD MID-TNL STRING SET INC: LOOP TACK LA500 0.55
HD 33 HD TOP TNL STRING SET LA500 0.70
HD 34 BASTING AT HD MID LIN OL 0.55
HD 35 BASTING AT HD SI LIN OL 1.05
HD 36 ATT HD FR TNLSTOPPERG END STOPER HW 0.50
HD 37 HOLE AT HD SL 2 NOS HOLE 0.40
17.10
LIN 38 BASTING AT FR UPR LIN OL 1.20
LIN 39 BASTING AT SLV LWR LIN OL 1.00
LIN 40 BASTING AT SLV LIN OL 1.50
LIN 41 BASTING AT BK SI LIN OL 1.00
LIN 42 BASTING AT BK LIN OL 0.90
LIN 43 BASTING AT BK LWR LIN OL 0.75
LIN 44 ATT BK SI LIN TO BK LIN LA 0.95
LIN 45 BASTING AT FR LWR LIN OL 1.00
LIN 46 LIN SLDR JOIN LA 0.50
LIN 47 LIN SLV SET LA 1.30
LIN 48 LIN SI SEAM (PARTIAL) LA 1.10
LIN 49 LWR LIN 3 PART JOIN LA 0.50
LIN 50 CIRCLE AT SLV LWR LIN LA 0.30
LIN 51 ATT LWR LIN TO UPR LIN LA500 0.70
LIN 52 ATT CLLR TO LIN NECK PSN LA 0.60
LIN 53 ATT W/TAPE TO LIN CLLR NECK PSN 1/4" 2NDL 0.50
LIN 54 ATT SLV LWR LIN TO UPR LIN LA 1.05
LIN 55 QUILTING AT FR LIN 3 PSN EMB 1.00
LIN 56 QUILTING AT SLV LIN 4 PSN EMB 1.20
LIN 57 QUILTING AT BK SI LIN 3 PSN EMB 1.25
LIN 58 ATT V/PILE TO FR LIN CY/M 0.15
18.45
LIN PKT 59 TACK AT LIN PKT ZIP LA 0.10
LIN PKT 60 ATT ZIP TO LIN PKT UPR & LWR LIN LA 0.50
LIN PKT 61 ATT INR FAC TO LIN PKT M/PSN INC: TRIM LA 0.55
LIN PKT 62 LIN ZIP PKT SET BY STT LA 0.70
LIN PKT 63 L-TACK AT LIN PKT 2 SI LA 0.40
LIN PKT 64 O/L AT LIN PKT UPR & LWR LIN OL 0.25
LIN PKT 65 CLOSE AT LIN PKT BAG WITH 1 LOOP IL 0.30
2.80
MOB PKT 66 TACK AT ELASTIC LIN MOB PKT 2 SI LA 0.50
MOB PKT 67 ATT FAC TO LIN MOB PKT MESH ROUND PSN LA 0.70
MOB PKT 68 TACK AT ELASTIC LIN MOB PKT M/PSN 2 SI LA 0.50
MOB PKT 69 ATT MOB PKT ADJ TAB INTO PSN INC: STT LA 0.30
MOB PKT 70 LIN MOB PKT SET BY STT LA 0.75
MOB PKT 71 ATT V/HOOK TO MOB PKT ADJ TAB 1 NOS LA 0.25
MOB PKT 72 ATT MOB LOGO LBL TO MOB PKT ADJ TAB LA 0.25
MOB PKT 73 STT AT LIN MOB PKT ADJ TAB LA 0.90
MOB PKT 74 FORM MOB PKT ADJ TAB P/F 0.80
4.95
W/GAITOR 75 PLEAT AT W/GAITOR LIN 3 NOS LA 0.60
W/GAITOR 76 TACK AT W/GAITOR Z-BAND 2 NOS INC: MARK LA 0.40
W/GAITOR 77 ELASTICATED AT W/GAITOR Z-BAND 3/4" 2NDL 0.90
W/GAITOR 78 ATT,STT & CLOSE W/GAITOR SI BTN TAB LA 1.50
W/GAITOR 79 ATT ZIP TO W/GAITOR LIN 1 SI LA 0.70
W/GAITOR 80 FOLD TACK AT W/GAITOR ZIP 1 SI LA 0.15
W/GAITOR 81 ATT WELT TO W/GAITOR ZIP INC: KCX LA 0.90
W/GAITOR 82 1/4" STT AT W/GAITOR ZIP J/PSN LA500 0.70
W/GAITOR 83 ATT W/GAITOR TO LWR LIN LA500 0.80
W/GAITOR 84 STT AT W/GAITOR J/PSN LA500 0.65
W/GAITOR 85 FORM W/GAITOR SI BTN TAB P/F 0.90
8.20
S/CUFFS 86 ATT S/CUFFS RIB TO S/CUFFS OUTER & INR PART LA 1.40
S/CUFFS 87 ATT S/CUFFS TO SLV LWR LIN LA 1.00
S/CUFFS 88 CIRCLE AT S/CUFFS RIB INC: TACK INR SI LA 0.65
S/CUFFS 89 CIRCLE AT S/CUFFS OUTER & INR PART OL 0.75
S/CUFFS 90 O/L AT S/CUFFS RIB TO OUTER & INR PART J/PSN OL 0.40
S/CUFFS 91 O/L AT S/CUFFS OUTER & INR PART CLOSE PSN OL 0.50
4.70
H/PKT 92 TACK AT H/PKT ZIP LA500 0.20
H/PKT 93 ATT FAC TO H/PKT WELT PSN INX: KCX & STT LA500 0.95
H/PKT 94 AT ZIP TO FR SI SL 3 EDGE PSN LA500 0.90
H/PKT 95 ROLLING AT H/PKT WELT PSN LA500 0.90
H/PKT 96 ATT WELT TO FR SI SL INC: PKT LWR PSN TACK LA500 1.00
H/PKT 97 ATT FAC TO H/PKT UPR & LWR LIN INC: STT LA 1.40
H/PKT 98 ATT H/PKT UPR & LWR LIN TO ZIP LA 1.00
H/PKT 99 STT AT H/PKT UPR LIN J/PSN LA 0.40
H/PKT 100 L-TACK AT H/PKT 2 SI LA 0.80
H/PKT 101 TACK AT LOOP TO CMOS INC:DOUBLE TACK LA 0.35
H/PKT 102 INSERT & TACK TO H/PKT KEY RING LOOP LA 0.15
H/PKT 103 CLOSE AT H/PKT BAG INC:LOOP,CMOS LOOP & KEY LOOP IL 0.90
H/PKT 104 INSERT ZIP PULL TO H/PKT ZIP HW 0.40
9.35
C/PKT 105 STT AT C/PKT UPR & LWR LIN FAC J/PSN LA500 0.40
C/PKT 106 TACK AT C/PKT ZIP LA500 0.10
C/PKT 107 ATT ZIP GARAGE TO C/PKT ZIP LA500 0.20
C/PKT 108 ATT UPR & LWR LIN TO C/PKT ZIP LA500 0.50
C/PKT 109 C/PKT ZIP SET LA500 0.55
C/PKT 110 STT AT SAME PSN LA500 0.45
C/PKT 111 L-TACK AT C/PKT 2 SI LA500 0.40
C/PKT 112 ATT FAC TO C/PKT UPR & LWR LIN IL 0.40
C/PKT 113 CLOSE AT C/PKT BAG WITH LOOP IL 0.30
C/PKT 114 INSERT ZIP PULL TO C/PKT ZIP HW 0.20
3.50
SLV PKT 115 STT AT SLV PKT UPR & LWR FAC J/PSN LA500 0.40
SLV PKT 116 TACK AT SLV PKT ZIP LA500 0.10
SLV PKT 117 ATT SLV PKT UPR & LWR LIN TO ZIP LA500 0.50
SLV PKT 118 ROLLING AT SLV PKT WELT PSN LA500 0.40
SLV PKT 119 ATT ZIP 1 SI TO PKT WELT 3 EDGE PSN LA500 0.40
SLV PKT 120 ATT SLV PKT ZIP AN SI TO FR SL LA500 0.30
SLV PKT 121 L-TACK AT SLV PKT 2 SI LA500 0.40
SLV PKT 122 ATT FAC TO SLV/PKT UPR & LWR LIN IL 0.40
SLV PKT 123 CLOSE AT SLV PKT BAG WITH LOOP IL 0.30
SLV PKT 124 INSERT ZIP PULL TO SLV/PKT ZIP HW 0.20
3.40
SL 125 PLEAT AT SLV TOP SL 2 NOS 1/8" KM 0.40
SL 126 SLV FR & SLV BK SL 2 PART JOIN 1/8" KM 1.00
SL 127 SLV SL 3 PART JOIN 1/8" KM 1.60
SL 128 STT AT SLV SL PLEAT PSN 2 NOS LA 0.30
SL 129 STT AT SLV FR & BK SL 2 PART J/PSN LA 0.70
SL 130 ATT FR SI SL TO FR SL 1/8" KM 0.80
SL 131 ATT FR MID SL MID PART TO FR SL SI PART 1/8" KM 1.60
SL 132 ATT FR UPR SL TO FR MID SL 1/8" KM 0.55
SL 133 FR LWR SL 2 PART JOIN 1/8" KM 0.45
SL 134 ATT FR MID SL TO FR LWR SL 1/8" KM 0.70
SL 135 STT AT BK SL PLEAT PSN LA 0.30
SL 136 STT AT BK YOKE SL TO BK SL J/PSN LA 0.40
SL 137 STT AT BK SI SL TO BK SL J/PSN LA 0.75
SL 138 STT AT SL SLDR J/PSN LA 0.40
SL 139 PLEAT AT BK SL 2 NOS 1/8" KM 0.40
SL 140 ATT YOKE SL TO BK SL 1/8" KM 0.45
SL 141 ATT BK SI SL TO BK SL 1/8" KM 0.80
SL 142 SL SLDR JOIN 1/8" KM 0.60
SL 143 SL SLV SET 1/8" KM 1.80
SL 144 ATT SLV FR SL TO SLV BK LWR SL SLV PKT PSN (1SI) LA500 0.40
SL 145 ATT CUFFS ADJ TAB TO INTO PSN LA500 0.40
SL 146 STT AT CUFFS ADJ TAB LA500 0.75
SL 147 STT AT SLV SL 3 PART J/PSN LA 1.50
SL 148 STT AT SL SLV SET LA 1.30
SL 149 ATT CLLR TO SL NECK PSN 1/8" KM 0.90
SL 150 SL SI SEAM THROUGH ARM VENT PSN 1/8" KM 1.65
SL 151 CIRCLE AT CUFFS FAC INC: KCX & TACK LA500 0.50
SL 152 ATT FAC TO CUFFS PSN LA500 0.80
SL 153 STT AT SAME PSN LA500 0.60
SL 154 BTM FAC 3 PART JOIN LA500 0.30
SL 155 CUFFS ROLLING LA500 1.00
SL 156 ATT FAC TO SL BTM PSN LA500 0.70
SL 157 STT AT SAME PSN LA500 0.60
SL 158 ATT V/HOOK TO CUFFS ADJ TAB CY/M 0.30
SL 159 ATT V/PILE TO CUFFS PSN CY/M 0.40
SL 160 R/CUT AT COMP SL,H/PKT,ARM VENT PSN R/CUT K.M 1.00
SL 161 STT AT FR SI SL TO FR SL J/PSN LA 0.60
SL 162 STT AT FR MID SL MID PART TO FR SL J/PSN LA 0.90
SL 163 STT AT FR UPR SL TO FR MID SL J/PSN LA 0.50
SL 164 STT AT FR LWR SL 2 PART J/PSN LA 0.40
SL 165 STT AT FR MID SL TO FR LWR SL J/PSN LA 0.70
30.20
CLLR 166 TACK AT CLLR ZIP LA 0.10
CLLR 167 ATT FAC TO CLLR ZIP 2 SI INC: T/OVER LA 0.40
CLLR 168 STT AT CLLR ZIP J/PSN INC: CLOSE LA 0.40
CLLR 169 ATT WELT FAC TO CLLR WELT PSNN INC: STT & P/CUT LA 0.60
CLLR 170 ROLLING AT CLLR WELT PSN LA 0.40
CLLR 171 ATT CLLR SI BOX TO CLLR 3 SI INC: PARTIAL STT 1 SI LA 0.90
CLLR 172 ATT ZIP TO CLLR SL LA 0.30
CLLR 173 O/L AT LIN CLLR ROUND PSN OL 0.50
CLLR 174 STT AT LIN CLLR FAC J/PSN INC:PADDING,KCX & CLOSE LA500 1.10
CLLR 175 ATT FAC TO LIN CLLR LA 0.50
CLLR 176 FORM CLLR SI BOX INC: STT & FORM STRING HOLE LA500 1.20
6.40
ARM VENT 177 TACK AT VENT ZIP LA500 0.20
ARM VENT 178 ATT FAC TO VENT WELT PSN INC: KCX LA500 0.80
ARM VENT 179 STT AT SAME PSN LA500 0.70
ARM VENT 180 ROLLING AT VENT WELT PSN LA500 0.70
ARM VENT 181 ATT WELT TO VENT ZIP INC: TACK 2 SI LA500 1.40
ARM VENT 182 FOLD MID-STT AT VENT MESH LA500 0.60
ARM VENT 183 ATT FAC TO VENT ZIP INC: STT LA 2.20
ARM VENT 184 ATT MESH TO ARM VENT PSN LA500 1.10
ARM VENT 185 INSERT ZIP PULL TO ARM VENT ZIP HW 0.40
8.10
FR OPNG 186 TACK AT OUTER PLKT 2 SI INC: KCX LA500 0.40
FR OPNG 187 R/CUT & T/OVER AT OUTER PLKT HW 0.25
FR OPNG 188 STT AT OUTER PLKT LA500 0.65
FR OPNG 189 CLOSE AT OUTER PLKT WITH INR FAC 1/8" KM 0.45
FR OPNG 190 ATT PLKT TO FR OPNG PSN 1/8" KM 0.70
FR OPNG 191 STT AT OUTER PLKT J/PSN LA500 0.55
FR OPNG 192 S/FLY INR SL 3 PART JOIN LA500 0.25
FR OPNG 193 TACK AT S/FLY INC: T/OVER LA500 0.40
FR OPNG 194 STT AT S/FLY LA500 0.45
FR OPNG 195 CLOSE AT S/FLY LA500 0.30
FR OPNG 196 O/L AT S/FLY OL 0.20
FR OPNG 197 ATT S/FLY TO FR OPNG ZIP LA500 0.35
FR OPNG 198 FR OPNG ZIP SET INC: MARK LA500 1.20
FR OPNG 199 TACK AT FR OPNG BTM PSN LA500 0.40
FR OPNG 200 FOLD TACK AT FR OPNG ZIP LA500 0.30
FR OPNG 201 ATT V/HOOK TO OUTER PLKT 4 NOS CY/M 0.50
FR OPNG 202 ATT V/PILE TO FR OPNG PSN INC: MARK CY/M 1.30
FR OPNG 203 INSERT ZIP PULL TO FR OPNG ZIP HW 0.20
FR OPNG 204 FORM S/FLY P/F 0.65
9.50
SL LIN 205 SL LIN JOIN AT CLLR TOP PSN 1/4"K.M 0.45
SL LIN 206 STT AT SAME PSN LA500 0.60
SL LIN 207 SL LIN JOIN AT FR OPNG PSN INC: MARK LA500 1.40
SL LIN 208 SL LIN JOIN AT COMP GRMTS BY 7 LOOP TACK LA500 1.40
SL LIN 209 SL LIN JOIN AT ARM VENT PSN LA500 3.40
SL LIN 210 SL LIN JOIN AT CUFFS PSN LA500 1.00
SL LIN 211 SL LIN JOIN AT COMP GRMTS BY 7 LOOP TACK LA500 1.40
SL LIN 212 T/OVER AT COMP GRMTS HW 0.60
SL LIN 213 STT AT FR OPNG ZIP J/PSN LA500 1.40
SL LIN 214 INSERT & TACK BTM STOPER LOOP JUKI 0.40
SL LIN 215 BTM TNL STRING SET WITH LOOP TACK JUKI 1.20
SL LIN 216 BTM ROLLING JUKI 1.60
14.85
S/S 217 S/S AT COMP SL & HD SL 50% S/S 5.50
S/S 218 S/S AT COMP SL & HD SL 50% S/S 5.50
S/M 219 S/M AT COMP SL & HD SL S/M 4.40
E/L 220 E/L AT COMP GRMTS 8 NOS E/L 2.00
BTN 221 BTN ATT AT COMP GRMTS 5 NOS BTN 1.25
BTN 222 BTN ATT AT COMP GRMTS 15 NOS BTN 3.75
HW 223 HELPER HW 4.00
IRON 224 IRON AT COMP GRMTS IRON 26.40
BRTK 225 BRTK AT COMP SL 40 NOS BRTK 4.00
BRTK 226 BRTK AT COMP GRMTS 20 NOS BRTK 2.00
6.00
176.00
Comments
Post a Comment